Injection Molding Machine - ESTUN Automation-ESTUN AUTOMATION

Injection Molding Machine

Solution Background

In the traditional injection molding industry, the production of products such as plastic cutlery and mobile phone housings often relies on manual part removal. These industries have short injection molding cycles, low product value but large demand. Workers face high labor intensity, are prone to fatigue, and workplace accidents occur frequently. At the same time, labor resources are scarce and costs continue to rise, making recruitment difficult for enterprises, which seriously affects factory efficiency and development, prompting enterprises to seek automation solutions. For injection molding processing enterprises, "time is money," and improving production efficiency is also crucial. Injection molding manipulators can operate precisely according to preset programs and quickly complete actions such as removing, placing, and stacking injection molded parts. Compared with manual operations, they greatly reduce time and error rates, enable high-speed removal operations, and significantly improve production efficiency.

Solution Overview

As a leading brand in China's motion control field, ESTUN has created a cost-effective motion control solution based on the TRIO controller + ESTUN servo system, and has a mature solution in the injection molding machine manipulator equipment field. The injection molding machine manipulator solution is suitable for applications in the injection molding machine industry such as injection molded part removal, loading, mixing, automatic mold changing, and waste material recycling, and can support injection molding machine manipulators with up to 8 axes.

Case Features

1. Simple Commissioning

Parameter adjustment is simple, and servo parameters can be imported for immediate use. For different machine models and scenarios, multiple optional tuning methods are provided to meet the vast majority of application needs.

2. Vibration Suppression

End jitter significantly affects picking accuracy and must be controlled within the required range. It adopts an adaptive filtering algorithm to automatically identify system resonance points and effectively suppress them, ensuring processing accuracy. Through dual PID adjustment, it achieves rapid settling, ensuring end jitter amplitude remains within ±0.15 mm.

3. High Reliability

It ensures long-term stable equipment operation and has good resistance to environmental pollution. Specifically, the motor and motor-side cables reach IP67 protection rating, and the encoder cables and power cables have excellent corrosion resistance and acid-alkali resistance.

4. High Cost-Effectiveness

Facing fierce industry competition, the provided components are price-competitive. Through a one-to-many integrated solution, it achieves ultimate cost-effectiveness.