Automotive Seat Welding
Automotive Seat Welding
Solution Background
As the automotive industry accelerates its transformation toward electrification and intelligence, market competition is becoming increasingly fierce. The rapid development of new energy vehicles and intelligent cockpits is driving the supply chain system to transform in a more open and efficient direction. Domestic seat enterprises, leveraging advantages in cost control and rapid response, are accelerating the process of domestic substitution. This is especially true in the manufacturing of core components such as seat frames, which places higher demands on welding efficiency, precision, and flexible production.
Solution Overview
This solution is suitable for the automated welding of automotive seat backrests, seat buckets, and other components. It adopts a dual-robot welding cell in a linked production line, featuring high flexibility, high precision, and low interference, and serves mainstream domestic seat manufacturers and core frame manufacturers.
Case Features
1. It adopts a short-reach robot with flexible posture, a small interference zone, and simpler programming;
2. The compact rotary axis structure offers high precision and large load, outperforming traditional gear rotary solutions and avoiding point offset caused by gear ring wear;
3. It integrates robot PLC control, achieving deceleration stop during emergency stops to ensure repeat positioning accuracy and mechanical structure stability;
4. The ultra-low spatter welding process reduces spatter by 60% in the 50–160 A current range, and supports pure CO₂ gas to achieve equivalent results, offering both economy and efficiency.
