Packaging Unboxing & Bottle Unloading
Packaging Unboxing & Bottle Unloading
Packaging Unboxing & Bottle Unloading
Solution Background
In the digital transformation process of the baijiu manufacturing industry, targeting the standardized production processes in the packaging section (including standard procedures such as unpacking materials, cleaning, filling, capping, quality inspection, cartoning, and boxing), leading enterprises have launched intelligent factory transformation plans. By introducing a combination of automation technologies, they aim to achieve three core goals: reducing unit manufacturing costs, improving Overall Equipment Effectiveness (OEE), and building a highly available production system.
 
Solution Overview
In the automated unpacking process, AGV forklifts are responsible for precisely transporting standardized stacked packaging materials to designated unpacking stations. Relying on a 3D vision positioning system, industrial robots autonomously complete the intelligent disassembly of components such as bottles, caps, and boxes. After disassembly is completed, empty pallets and recycled material boxes are automatically transferred to the palletizing station through the conveyor system, forming standardized material stacks after neat stacking, providing orderly material supply for subsequent production processes.
 
Case Features

1. Wide Field of View Coverage

Equipped with an ultra-large field-of-view 3D camera, combined with large depth-of-field detection capability, it can fully identify various irregular stacking structures, adapting to the vision guidance needs of packaging materials in different specifications.

2. Intelligent Environment Adaptation

Adopting multispectral imaging and AI interference suppression technology, it effectively handles environmental interference factors such as complex patterns on packaging surfaces, metal straps, and highly reflective materials, ensuring identification stability.

3. Stable Production Guarantee

The system design meets the cycle time requirements of the packaging production line. Core equipment achieves continuous and stable operation through redundant configuration and preventive maintenance mechanisms, ensuring the continuity of the overall production process.