Corrugated Paper Palletizing
Corrugated Paper Palletizing
Corrugated Paper Palletizing
Solution Background
With the vigorous development of the e-commerce industry, corrugated boxes, as the most commonly used packaging material, have seen explosive growth in market demand. The specifications and styles of corrugated boxes continue to diversify, and traditional manual production methods are difficult to meet the rapidly changing market demands. There is an urgent need for automated production lines to improve production efficiency and product flexibility. The continuous rise in labor costs and the increasing proportion of labor costs in the production cost of corrugated boxes are also driving enterprises to carry out automation reform to reduce costs and increase efficiency.
 
Solution Overview
The ER180 intelligent palletizing system adopts a high-cycle-time operation mode, achieving an excellent palletizing efficiency of approximately 1,100 cycles per hour. Its innovative vibration suppression algorithm effectively ensures equipment stability under high-speed motion. The robot integrates the advanced soft PLC function of the controller. By directly controlling the servo axes of the gripper and material arranging mechanism, it significantly reduces dependence on traditional PLC controllers and saves additional hardware costs. The system is paired with intelligent host computer pallet pattern planning software, which can flexibly respond to the small-batch, multi-variety production needs commonly found in the current industrial field, greatly improving the flexibility of the production line.
 
Case Features

1. High Cycle Time

The ER180's high cycle time mode, combined with load identification, improves operating performance, achieving palletizing of approximately 1,100 cycles per hour.

2. Integrated Control

The soft PLC function of the robot controller enables integrated control of external axes, saving PLC costs.

3. High Ease of Use

Paired with pallet pattern planning software, it enables one-click changeover and supports small-batch, multi-variety production modes.