Winding Machine
Winding Machine
Solution Background
Traditional single-station equipment can no longer meet the new motor production paradigm of "multiple varieties, fast cycle time, and zero defects." The six-station high-speed solution, through spatial reuse, parallel operation, and closed-loop control, has become a necessary choice for breaking through capacity and quality ceilings, and is also a key lever for replacing imported equipment with domestic high-end equipment. The inner winding machine solution (integrated needle-nozzle winding) is suitable for motors with an inner rotor type and an integrated stator core. The winding slot is located inside the stator core, and the enameled wire is guided by a guide needle into the slot for winding.
Solution Overview
The solution includes 6 independent winding stations. During equipment operation, the wire nozzle on the guide needle rod carries the enameled wire in reciprocating motion, while the mold moves left and right, working together to wind the enameled wire into the stator slot openings. As a leading brand in China's motion control field, ESTUN provides a cost-effective motion control solution based on the TRIO controller + ESTUN servo system, and has a mature solution in the inner winding equipment field.
Case Features
1. Open Programming
Open programming system, where process files are composed of multiple function blocks.
2. High Degree of Freedom
It can be modified during operation and then continue running.
3. File Management
Dynamic data storage, with function blocks that can be inserted freely.
4. Gain Recipes
It supports multiple sets of gain recipes, with one-click parameter switching to adapt to multiple products.
5. Speed Improvement Effect
The multi-axis coordinated speed curve is smooth, with a winding speed exceeding 1,000 turns/min.
6. Customized Motor
Ultra-low inertia, low temperature rise, and strong overload capacity.
7. Simple and Easy to Use
The operation interface is highly consistent with mainstream systems.
