Intelligent Temperature‑measuring & Sampling
Intelligent Temperature‑measuring & Sampling
Intelligent Temperature‑measuring & Sampling
Solution Overview
The intelligent temperature measurement and sampling solution is based on a six-joint industrial robot. Leveraging the robot's flexibility, it can automatically install probes, automatically lower for temperature measurement and sampling, and replace manual labor in tasks such as automatic probe loading and unloading.
 
Case Features

1. High Efficiency

The robot and PLC work together precisely and efficiently, autonomously completing the entire process of probe installation, temperature measurement, probe removal, and returning to the original position on standby. A single temperature measurement or sampling operation cycle is controlled within 60 seconds.

2. Safe and Reliable

The robot features a collision retraction function. If the temperature measurement and sampling lance collides with crusted molten steel during operation, it immediately stops and retracts along the original path, effectively avoiding damage to the lance rod and internal components caused by collision, significantly reducing equipment maintenance costs and reducing fault downtime. The temperature measurement and sampling success rate is ≥98%.

3. High Protection

The casting robot has a wrist protection rating of IP67 and a main body protection rating of IP65. The wrist is coated with a high-temperature resistant coating and equipped with a customized thermal insulation protective suit, building a dual safety barrier and ensuring stable operation under high-temperature splashing and dusty working conditions.

4. Dual-Platform Off-line Simulation

It supports ESTUN Editor and PDPS dual-platform off-line programming simulation, which can replace part of on-site commissioning operations through off-line verification, greatly reducing the on-site commissioning workload for engineers in high-temperature scenarios.

5. High Return on Investment

A single set of equipment can replace 2 workers in 3D (dirty, dangerous, and demanding) positions, with an investment payback period of ≤1.5 years.